WD13

  • Details
  • Product parameters
General
Penetrability of microwaves


The MWS-ST/SR type microwave sensor is a level switch consisting of a transmitter (MWS-ST) and a receiver (MWS-SR) installed face-to-face.
The transmitter emits a continuous, low power microwave beam towards the receiver and an output relay is released when the beam is obstructed.
The sensor has wide application across all areas of industry where highly reliable,non-contact level detection is required. The sensor is generally used for process control by monitoring presence/absence of product, flow/no flow conditions and point level detection in chutes, bins and silos. The sensor may also be used as a proximity switch for detection of vehicles such as dump trucks and rail cars.



Harsh environments may result in a buildup of contaminants on the sensing head; however, the sensor is easily able to penetrate such buildup thanks to the high penetrability of microwaves.

When microwaves transmitted through air encounter an object, some will be reflected, some absorbed and the rest will pass through the object. The amount of microwaves passing through the object depends on its composition.

Generally speaking, microwaves cannot penetrate metals and are reflected; water absorbs the most microwaves.



Features

State-of-the-art   Heterodyne

Detection Method

High penetration
   Easily penetrates process buildup on antenna, firebrick, refractory etc.,
   thanks to the increased operating range.

Unaffected by adverse environments
   The sensor is unaffected by surface contaminants, flames, steam, vapor
   or airborne particles.
Simple beam alignment
   Easy initial beam alignment at installation, due to the wide beam angle.

Selectable detection mode
   Either broken beam (BLOCK) or unbroken beam (UNBLOCK) detection
   method may be selected.

No set-to-set interference

   Four channels are available, selectable by rotary switch. This permits the use

of multiple sets in close proximity to each other.

Power level&sensitivity indicators
   The received power level and the sensitivity-set-point are indicated on the
   receiver by a bank of 15 LEDs, allowing for easy visual adjustment and
   maintenance of the sensors.

Analog output (optional)
   The received power level may be output as an analog signal.

Inspection window (optional)
   The received power level and the sensitivity-set-point are easily seen, without

   removing the sensor's cover.
Small sensing head (∅27mm/1in)
   Approximately 100m/328ft range with ∅27mm/1in antenna.

Enclosure rating IP65/NEMA4 equivalent


The MWS-ST/SR level switch is the first of its kind to utilize the heterodyne detection method rather than the,now obsolete. diode detection method.

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The heterodyne detection method gives detection output that is proportional to the received power level (linear function), whereas the diode detection method gives detection output that is proportional to the square of the received power level

(quadratic function).


Therefore the heterodyne method allows detection with aminimum received power that is lower than that of the minimum level required by the diode detection method. This greatly increases the operating range/penetrability without any increase in the power of the transmitted microwave radiation.

Wiring


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Function of Switches,

Indicators and Rheostats


Sensitivity Adjustment

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Selecting the channel


Single channel mode (CHO)
   In the case where multiple units are NOT installed in close proximity and a faster response time is desirable, the CHANNEL selector on both the transmitter ② and receiver ⑦ should be set to 0. Selecting CH0 will disable the multi channel function.

Multi channel mode (CH1~8)
   In the case where multiple sets of sensors are installed in close proximity to each other, multi channel mode should be used. The sensor comes standard with four channels (CH1~8). The CHANNEL selector on both the transmitter② and its
   corresponding receiver ⑦ must be set to the same channel.

Each pair of transmitters and receivers should be set to a different channel; if more than 4 channels are required consult WADECO or its representative.


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Before adjusting the sensitivity:
Ensure that there is a clear line of sight between the transmitter and receiver.

Set the CHANNEL selector on both the transmitter and receiver to 0 (single channel mode) if you are installing one transmitter/receiver set only: if you are installing more than one transmitter/receiver set,in close proximity, then select channel 1,2, 3 or 4 (multi channel mode) to prevent set-to-set

interference.

The phase of the power supply must be the same for both the
   transmitter(s) and the receiver(s).
Transmitter MWS-ST

Apply power to the unit. The green POWER indicator will illuminate.

Receiver MWS-SR
Apply power to the unit. Either the red ON or the green OFF
   indicator will illuminate.
Set the mode selection switch to BLOCK. Turn sensitivity rheostat
   fully counter clockwise (minimum).
Turn the delay time rheostat fully counter clockwise (minimum).
The red output indicator ON will illuminate.
The sensitivity is adjusted visually using the 15 LED indicator array.
   The received power level and sensitivity-set-point are indicated on
   the receiver by a bank of 15 LEDs. Turn the sensitivity rheostat
   clockwise until the sensitivity-set-point is located halfway between
   the received power level in the BEAM UNOBSTRUCTED and the

   BEAM OBSTRUCTED states.

BEAM UNOBSTRUCTED

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For an application where material is introduced from above, a
   suitable delay time must be provided to avoid instantaneous
   detection of falling material.
When adjusting the delay time, use the BLOCK button on the
transmitter to simulate the beam being blocked.
To use UNBLOCK output mode, switch the mode selection switch to UNBLOCK.


Specifications




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Installation




Install the transmitter and receiver face to face as shown below.

Both unit's cable entry should face in the same direction, or be 180℃ opposite each other.




If two transmitter-receiver sets are installed in close proximity, different channels should be selected or one transmitter-receiver set should be mounted at a 90℃ angle to the other so that the waves of one unit will not interfere with the other's.

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Dimensions


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Summary
Due to the sensor's high penetrability, surface contaminants and harsh environments do not affect its operation.
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